Powder Filling Section-> Automatic Injectable Powder filling machine

Capping Machine

Product Description :

Automatic Injectable Powder Filling with Rubber Stoppering is suitable for Round Vials with maximum speed of 120 and/or 250 Vials per minute. Specially Machine construction in fully Stainless-Steel finish including machine frame structure. Machine with built-in Turn Tables at In-feed and Out-feed with individual drives to match the speed of incoming and outgoing vials for smoother operation. All parts coming in contact with Powders are made from Ss316 Materials.
The Machine is equipped with Single Head Single Track Eight Port Twin Powder wheel, which works on Vacuum and Air Systems to Fill powder in Vials, with on-line Vibrator type Rubber Stoppering system, The stopper inserting system operates in a continues mode with synchronized speed of machine. Machines with Double Track Vial Moving system having Single Track Twin Head Powder Wheel System, helps to achieve speed of 240 vials per minuet using twin track twin head or can be used for Single Head operation also with speed of 120 vials per minute.

Salient Features:- :
  • cGMP Model
  • All parts are coming in contact with Powder and rubber stoppers are made of SS 316L
  • No Vial – No Filling System eliminates wastage of powder
  • Automatic machine stoppage during vial toppling
  • Flush mounted gauge & regulator for easy setting
  • Individual drives for scrambler & un-scrambler to match the speed of filling and sealing.
  • Separate DC motor for vibratory rubber stopper system
  • All contact parts are easily removable for autoclaving/sterilization
  • All motors are provided with appropriate contactors and relays for the protection against any overload or jamming
  • Multiple Dosing System
  • Safety clutch system to avoid vial breakage
  • Valuable frequency drive for speed control
  • Inbuilt rubber stoppering unit.

 

Technical Specification :

 

Direction
Left to Right
Production Rate
Up to 120 Fills/Min. for single dose. Up to 60 Fills/Min. for double dose. Up to 40 Fills/Min. for triple dose. Up to 30 Fills/Min. for four dose.
Fill Capacity
50 Mg to 1.5 Gm. single dose (with help of change parts).1.5 Gm to 6 Gm double, triple and four dose. Fill range depending upon vial opening and bulk density of powder.
Accuracy
± 1% depending upon consistency and the uniformity of bulk density of injectable powder under controlled level of humidity (i.e. 25%).
Electrical Supply
5.0 HP
Power Requirement
415 Volts, 3 Phase (4 Wire System), 50 Hz.
Height of Conveyor
Adjustable from 900 to 950 MM
Dimensions
3028 MM (L) x 1093 MM (W) x 1885 MM (H)
Net Weight
800 Kg (Approx)
Gross Weight
1200 Kg (Approx)
Fill sizes
50 mg. to 6 gm
Vial Sizes
5 ml. to 30 ml.
Rubber Stopper Sizes
20 mm